Lubrication of plain bearings

Lubricant

The role of the lubricant is to reduce frictional resistance, reduce wear, cooling and vibration absorption. Lubricants are liquid, solid and gas and semi-solid. Liquid lubricants are called lubricating oils, semi-solid, at room temperature. The grease is grease.

Lubricant

Lubricating oil is the main lubricant. The main physical property index of lubricating oil is viscosity. Viscosity characterizes the internal friction property of liquid flow. The greater the viscosity, the worse the fluidity. Another physical property of the lubricating oil is oiliness, which characterizes the adsorption capacity of the lubricating oil on the metal surface. The greater the oiliness, the stronger the adsorption capacity for the metal, and the easier the oil film is formed. The choice of lubricating oil should take into account factors such as bearing capacity, journal rotation speed, lubrication method, and surface roughness of sliding bearings.
The general principles are as follows:

1. Under high-speed and light-load working conditions, in order to reduce frictional power consumption, a lubricant with a small viscosity can be selected;
2. Under heavy or shock load working conditions, oil with large oiliness and high viscosity should be used to form a stable lubricating film;
3, static pressure or dynamic and static pressure sliding bearings can choose a small viscosity lubricant;
4. Surfaces with rough or unrunned surfaces should be selected with high viscosity lubricants.

The selection of the viscosity of the lubricating oil for hydrodynamically lubricated bearings can be checked by calculation.

Grease

For plain bearings with a journal speed of less than 1 m/s to 2 m/s, grease can be used. The grease is blended with mineral oil, various thickeners (such as calcium, sodium, lithium, aluminum and other metal soaps) and water. The grease has a large consistency (needle penetration) and a large carrying capacity, but its physical and chemical properties are unstable. It should not be used under conditions of large temperature changes, and is often used in low-speed heavy-duty or oscillating bearings.
Solid lubricants and gas lubricants

Solid lubricants include graphite, molybdenum disulfide (MoS2) and polytetrafluoroethylene (PTFE). Generally used under heavy load conditions or under high temperature working conditions. Gas lubricants are commonly used in air, and are used at high speeds and in oils or greases.

Lubrication method

Providing lubricant to the bearing is a necessary condition for forming a lubricating film. The hydrostatic bearing and the hydrostatic bearing continuously supply oil to the bearing bush of the sliding bearing through the oil pump, the throttle and the oil groove, and form an oil film to separate the bearing bush from the journal surface. The oil film of the dynamic pressure sliding bearing is to bring the lubricating oil into the bearing gap by the rotation of the journal, and the oil supply mode includes continuous oil supply and intermittent oil supply.

Intermittent oil supply:

Intermittent oil supply can be oiled by the oil pot and the needle valve can be used to fill the oil through the oil cup. The grease lubrication can only be used intermittently.

Press-fit injection oil cup

Needle valve type oil cup
Continuous oil supply:

Core oil supply oil ring oil supply

Pressure supply
Selection principle:

The lubrication method of the sliding bearing can be determined according to the coefficient k

In the formula:
p=F/(dB)--average pressure (MPa);
V-- journal speed (m/s).
K≤2--lubricated, oil cup lubrication;
k=2—16--needle valve type oil cup lubrication;
k=16-32 oil ring or splash lubrication;
K≥32--pressure cycle lubrication.

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INA rolling bearing installation Common problems

First, how to choose grease?
Lubrication has a very important influence on the operation and life of the INA bearing. Here is a brief overview of the general principles for selecting grease. Grease is made of base oil, thickener and additives. The grease performance of different types and different grades varies greatly. The allowable rotation limit is different. Be careful when selecting. The performance of grease is mainly determined by the base oil. Generally, the low viscosity base oil is suitable for low temperature, high speed and high viscosity for high temperature and high load. The thickener is also related to the lubricating properties, and the water resistance of the thickener determines the water resistance of the grease. In principle, the different greases of the brand cannot be mixed, and even the grease of the same thickener may have a bad influence on each other due to the different additives.
Second, must the bearings be cleaned before installation?
The surface of the bearing is coated with anti-rust oil. You must clean it with clean gasoline or kerosene, and then apply it with clean high-quality or high-speed high-temperature grease. The effect of cleanliness on rolling bearing life and vibration noise is very large. But we must remind you that the fully enclosed bearings do not need to be cleaned and refueled.
Third, how to install and disassemble?
Do not directly hammer the INA bearing end face and the non-stress surface during installation. The bearing should be evenly stressed by the clamp, sleeve or other installation tools (tooling). Do not install by the rolling element transmission force. If the mounting surface is coated with oil, it will make the installation smoother. If the interference is large, the bearing should be placed in mineral oil and heated to 80~90 °C and installed as soon as possible. Strictly control the oil temperature not to exceed 100 °C to prevent the tempering effect from decreasing and affecting dimensional recovery. When disassembling is difficult, it is recommended that you use the disassembly tool to pull outward while carefully pouring hot oil onto the inner ring. The heat will cause the inner ring of the rolling bearing to expand, making it easier to fall off.
4. What are the requirements for the installation surface and installation site?
  Yes. If there are foreign objects such as iron filings, burrs, dust, etc. in the INA bearing, the bearings will generate noise and vibration during operation, and even damage the raceway and rolling elements. Therefore, before installing the bearings, you must ensure that the mounting surface and the installation environment are clean.
5. When lubricating the bearings, the more grease is applied, the better?
When lubricating INA bearings, the more grease is applied, the better. This is a common misconception. Excessive grease in the bearing and bearing chambers will cause excessive agitation of the grease, resulting in extremely high temperatures. The amount of lubricant filled in the rolling bearing is preferably 1/2 to 1/3 of the internal space of the bearing, and should be reduced to 1/3 at high speed.
6. Is the radial clearance of the bearing as small as possible?
Not all INA bearings require a minimum working clearance and you must select the appropriate clearance depending on the conditions. In GB 4604-93, the radial clearance of rolling bearings is divided into five groups - 2 groups, 0 groups, 3 groups, 4 groups, 5 groups. The clearance values ​​are from small to large, and 0 is the standard clearance. The basic radial clearance group is suitable for general operating conditions, conventional temperature and common interference fit; rolling bearings with special conditions such as high temperature, high speed, low noise and low friction should use large radial clearance; Small radial clearance should be used for precision spindles and bearings for machine tool spindles; a small amount of working clearance can be maintained for roller bearings. In addition, there is no so-called clearance for the separate type of bearing; finally, the working clearance after the bearing is installed is smaller than the original clearance before installation, because the bearing is subject to a certain load rotation, and the INA bearing fit and load are generated. The amount of elastic deformation.
After the bearing is installed, check the operation in order to check if the installation is correct. The small machine can be rotated by hand to confirm whether the rotation is smooth. The inspection items have poor operation due to foreign matter, scratches, and indentations. The installation is poor, the torque generated by the mounting is not stable, and the torque is too large due to too small clearance, installation error, and sealing friction. Wait. If there is no abnormality, the power running can be started.
The power running starts from the no-load low speed and slowly increases to the rated operation of the specified conditions. The items to be checked during the test run are whether there is abnormal sound, INA bearing temperature change, lubricant leakage or discoloration, etc. If an abnormality is found, stop the operation immediately, check the machine, and remove the bearing check if necessary.
The bearing temperature can generally be estimated based on the external temperature of the bearing housing. However, it is more accurate to directly measure the temperature of the outer ring of the bearing by using the oil hole. The rolling bearing temperature gradually increases from the start of the operation, and the temperature is usually stable after 1 to 2 hours. If the bearing is poorly installed, the temperature will rise sharply and an abnormally high temperature will occur. The reasons are such as excessive lubricant, too small INA bearing clearance, poor installation, excessive friction of the sealing device, and the like.
The rotation of the INA bearing is checked with a stethoscope, etc., and there are strong metal noise, abnormal sounds, irregular sounds, etc. to explain abnormalities. The reasons are poor lubrication, poor accuracy of the shaft or housing, bearing damage, and foreign matter intrusion.
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Slewing bearing model and features

1. Single row four point contact ball type slewing ring (01 series)

The single-row four-point contact ball slewing ring consists of two races. It is compact and lightweight. The steel ball is in contact with the arc track at four points and can withstand axial force, radial force and tipping moment. Construction machinery such as rotary conveyors, welding operators, small and medium-sized cranes and excavators are available.

2, double row ball slewing ring (02 series)

The double volleyball slewing bearing has three races. The steel ball and the spacer block can be directly discharged into the upper and lower raceways. According to the force condition, two rows of steel balls with different diameters are arranged. This open assembly is very convenient, the upper and lower circular races have a bearing angle of 90° and can withstand large axial forces and tipping moments. The axial and radial dimensions of the bearing are relatively large and the structure is fastened. It is especially suitable for loading and unloading machines such as tower cranes and truck cranes that require medium and large diameters.

3. Single row cross roller type slewing ring (11 series)

Single row cross roller type slewing ring consists of two races. It is compact in structure, light in weight, high in manufacturing precision, small in assembly clearance, high in installation accuracy, and 1:1 cross-arrangement of rollers. Force, tipping moment and large radial force are widely used in hoisting transport, construction machinery and military products.

4, three rows of roller slewing bearings (13 series)

The three-row roller type slewing bearing has three races, and the upper and lower and the radial raceways are separated, so that the load of each row of rollers can be accurately determined. It can withstand various loads at the same time. It is the most load-bearing type among the four products. It has large shaft and radial dimensions and is firm in structure. It is especially suitable for heavy machinery requiring large diameter, such as bucket wheel excavator and wheel. Cranes, marine cranes, port cranes, steel running tables and large tonnage truck cranes.
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Slewing bearing model and features

1, light series slewing ring

The lightweight slewing bearing (including the thin-walled flanged turntable) has the same structure as the ordinary slewing bearing, and is light in weight and flexible in rotation. Widely used in food machinery, filling machinery, trailer trailers, environmental protection machinery and other fields.

2, single row four point contact ball slewing bearing (HS series)

The single-row four-point contact ball slewing ring consists of two races, which is compact and has four points of contact between the steel ball and the circular raceway. It is mainly used in machinery such as truck cranes, tower cranes, excavators, pile drivers, engineering work vehicles, radar scanning equipment, etc., which are subjected to tipping moment, vertical axial force and horizontal tendency force.

3, single row cross roller type slewing ring (HJ series)

Single row cross roller type slewing ring, consisting of two races, compact structure, high manufacturing precision, small assembly clearance, high requirements for installation accuracy, roller 1:1 cross arrangement, can simultaneously withstand axial force, tilt Rolling torque and large radial force are widely used in lifting and transportation, construction machinery and military products.

4, other series of slewing bearings

Single row four point contact ball slewing ring (QU, QW, QN series)

Four-point contact slewing ring (VL series)

Four-point contact slewing ring (VS series)

Four-point contact slewing ring (V series)

Single row cross roller slewing ring (XS series)

Single row cross roller slewing ring (X series)
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Four methods for identifying the quality of stone purchase

Stone engraving machine stone purchase quality good or bad four identification methods

For finished finished stone, the quality can be identified from the following four aspects:

One view, that is, the surface structure of the stone is observed by the naked eye.

In general, the uniform fine material structure of the stone has a delicate texture, which is a good stone; the coarse grain and the unequal grain structure of the stone have a poor appearance. In addition, due to the influence of geological effects, the stone often produces some fine cracks in it, and the stone is most likely to rupture along these parts, and should be removed. As for the lack of edges and corners, it is more important to affect the appearance, especially when choosing.

The second quantity, that is, the size specification of the stone, so as not to affect the splicing, or cause the pattern, pattern and line deformation after splicing, affecting the decorative effect.

Three listening, that is, listening to the sound of the stone

In general, the sound of a good quality stone is crisp and pleasing; on the contrary, if there is a slight crack inside the stone or the contact between the particles becomes loose due to weathering, the knocking sound is rough.

Four tests, that is, using a simple test method to check the quality of the stone

Woodworking engraving machine common four major problems

Woodworking engraving machine will inevitably have some problems during the day-to-day work. Some reasons are due to the problem of the machine itself. Some reasons are caused by the customer's misoperation. The following Jinan Ludiao Company made some common problems. Some sorting for your reference:
One: During the working process of the woodworking engraving machine, the spindle motor suddenly stops or turns slowly.
the reason:
1. The operating voltage is unstable or overloaded, and a voltage regulator can be added.
2. Check if the middle line is connected and whether the line is desoldered.
Jinan Ludiao CNC engraving machine adopts advanced assembly technology. Each factory machine has passed 72 hours of high-strength quality testing to ensure machine 0 failure. At the same time, professional and timely after-sales service team also helps customers solve machine use for the first time. The failures that occur during the process ensure that the customer's production accuracy is not affected.
Two: Woodworking engraving machine can not be carved at the origin.
the reason:
1. Whether the layout size of the file matches the machine.
2. Check if offset (OFFSET) is set and the layout is correct.
Three: The woodworking engraving machine makes an abnormal sound when it starts resetting or it always has a bad limit switch.
the reason:
1. The top is not limited to the limit switch, and it can be corrected.
2. The drive line is not in good contact and the drive line can be fixed.
3. The limit switch line is not connected, and the line can be connected.
4. The limit switch is damaged and can be replaced.
Four: When the woodworking engraving machine sets the origin, it sometimes shifts forward or to the right and the offset distance is uncertain.
the reason:
1. The limit switch fails. When the system returns to the system origin, the limit switch is closed and popped open. Change the limit switch.
2. The drive line is loose. Try to fix it tight.

Woodworking engraving machine has a quick engraving

In the process of engraving, the engravings are often misplaced, and we are often annoyed to tell our customers that their items have been damaged during the engraving process.

Again, in order to avoid these problems, we explain the following by the following operations:

1. Check if the pliers or chucks used for engraving are used incorrectly. At the same time, the wear of the pliers or chucks of the wood engraving machine will also cause the misalignment of the engraved objects. If the pliers or the chuck is too tight, the moment the blade touches the engraved object will also cause the engraving to pop out.

2. For those irregularly shaped engraved objects, the surface seems to have been fixed very tightly, and will also sway back and forth when subjected to downforce. At this point, you can try to put some scrap under the object to increase friction. The other is to keep the package that comes with the item. Although the object is irregularly shaped, the package itself may be very regular and easy to be fixed. Together with a small strip, the irregularly shaped object is very It is easy to be fixed. Or try to fix the part of the rule and discard its irregular parts.

3. If the downforce to be engraved is large, consider whether you must use a cone-shaped nose. If the diamond head of the engraving machine moves too much during the engraving process, the pressure on the side of the tool will cause the engraving. The movement. If you use an incorrect diamond knife, it will cause the same problem. A 90 or 100 degree diamond knife will drill deep into the material, causing the material to move during the engraving process.


4. Since the woodworking engraving machine is often equipped with multi-function pliers or chucks, and they are made of iron, it is easy to damage the engraved objects or cause them to slip during the engraving process. Then use some rubber caps or rubber pipes. It is helpful to fix the engraved object.


5. For engraving plastic patterns, you can attach the transfer tape to the back of the engraved object, then spray the liquid glue on the side with the tape attached, and then attach it to a surface that can be discarded. This avoids the use of double-sided. Glue, leaving a surface that is difficult to clean. Because the transfer tape is easy to peel and clean. Using a special engraved strap, the side of the strap is more viscous than the other side, so the plate can be moved or replaced at will.

How to remove noise from stone engraving machine

Stone engraving machine---has maintained a strong vitality since the twentieth century, which has made China's engraving equipment develop rapidly and ranks among the world's largest stone engraving machine manufacturers. In the past two years, the export of stone engraving machines seems to have not been affected by the financial crisis, and it still maintains the momentum of continued growth. This is the development of the Xike stone engraving machine to provide a good external environment. As a kind of numerical control tool, the stone engraving machine can easily complete accurate digital positioning and run smoothly, and the precision is more than ten times higher than that of traditional equipment. Especially when doing gravity stone arc, it shows the numerical control. The strength of the equipment is greatly convenient for the users. It is unmatched by traditional tools, so it is well received by the majority of stone users.
Here are some noise questions for the stone engraving machine:

The stone engraving machine generally uses a stepping motor. The stepping motor has a pause every step of the way, and the noise is normal. At a certain frequency, the stone engraving machine will also generate resonance of the body and emit obvious noise. This type of noise does not affect the normal use of the machine.

The noise that affects and is harmful to the stone engraving machine is mainly manifested in the following two categories:

1. The abnormality noise is emitted when the spindle motor of the stone engraving machine is running.

The generation of such noise proves that there is a quality problem in the spindle bearing of the stone engraving machine or the service life of the spindle bearing has arrived, or the quality is degraded or damaged after the wear, and the replacement can be considered at this time.

2. The stone engraving machine emits an abnormal sound when walking axially.

Stone engraving machines are mostly found on the X-axis. Mostly the axial motor bearing is damaged or the X-axis guide rail lacks lubricating oil, dirty, too tight, ball wear, ball drop, etc., must be handled in time.

How to do woodworking engraving machine power failure

Although the belief in power outages has become less and less with the development of technology, it is only necessary to understand what should happen if the woodworking engraving machine is in the process of working. If the wood engraving machine encounters a sudden power failure, how should we deal with the work site problem while ensuring safety, and how to ensure the perfect treatment as much as possible. Next, follow the CNC network Xiaobian to learn how to do the power-off of the woodworking engraving machine.
Is the automatic power off when engraving, or automatically power off when booting, how to power off when the boot operation, the reason 1, the current is too large, please ensure that the maximum current of the engraving machine is less than the rated current of the air switch. More likely. Please touch the surface of the switch after the switch trips. Is the temperature higher? If so, it is the reason why the engraving machine is too large.
The engraving machine is powered off first, and the computer is powered off. In this case, because there is still gas in the transmission at the time of power failure, if you want to avoid this situation, you need to mark the material before starting the engraving. The origin, after encountering this situation, restart the device, you can easily solve it.
When we use the engraving machine, we can always encounter the problem of power failure and power failure. Once the power is cut off, we will not continue to engrave the misplacement. The original point will not go back. The following Langchen CNC engraving machine will tell you about the method. First determine if your machine can return to the machine origin. If you can turn off the ncstudio when the engraving machine is powered off, first return to the machine origin, all axes. Then click on the breakpoint to continue. It's very simple.
First of all, the engraving machine has only one machine origin. This point is a point that will never change. When we use the engraving machine, we will return the z-axis, x-axis and y-axis to the mechanical origin. After ok, After the power failure, I was not afraid. When we used the engraving machine, the computer and the engraving machine suddenly turned off, or the computer crashed and everything failed. We could not continue the engraving machine. At this time, we put the three axes of xyz. Go back to the machine origin, and then click on to continue the engraving. Of course, you can adjust the break number later in the advanced start. If you don't know that the tube is not working, then after returning to the machine origin, return to the workpiece. Origin, this point is the processing origin that we set ourselves when we processed.
In order to reduce unnecessary losses, you must remember to return the machine's xyz axis to the machine origin when you work! If you feel that it is inconvenient to return to the machine origin every time, then the breakpoint point of the knife servo is generally not misaligned, unless the 45 degree knife, the next yz axis is fine.

Four methods of protecting tools and the impact of the environment

When carving stone, the stone engraving machine is very fast compared to hand-carving. The efficiency is incomparable to the manual by hand. The precision of the products processed by the stone engraving machine is far more than that of manual processing. Therefore, the tool of the stone engraving machine is very important in the selection. If the tool selection of the engraving machine is not good, the finished product will not appear very regular. So how to protect the stone engraving machine tool, let's analyze it briefly.
1. The reason for the engraving machine itself. If it is caused by the engraving machine itself, the main reason is that the speed of the Z axis is too fast, it is easy to break the knife, and the deformation of the tool holder is easy to break the knife. When purchasing the engraving machine, choose the spindle power, the general 4500W can be used for engraving the stone, the processing speed can be guaranteed, and the power can be saved. Therefore, in the stage where the stone engraving machine is not mature enough, it is necessary to consider the last stone carving knife with better quality.
2. The materials do not match. Just as diamonds are only suitable for engraving marble, engraving machines are limited. It is impossible for all print calligraphy to be engraved. The relationship between the service life of the cutter and the speed of the cutter is very large. The harder the stone requires very slow speed when the knife is used. If the speed is too fast, it will easily lead to the cutter being broken. A phenomenon occurs.
3. The working environment is waterproof. When carving large stone, there is a need to place some water next to the engraving machine. Because the stone engraving machine only needs to engrave large stone, the contact point between the tip and the stone is very long, and sufficient water is needed to relieve the friction. Heat.
4. Flexible feeding. In programming, it is necessary to ensure the flexible feed every time the knife is cut. The operator's requirement is to ensure the flexible feed every time the knife is cut during programming. The part of the tip is in contact with the object when it needs to be rotated.
The influence of environment on stone engraving machine
1, temperature. The temperature control range of the general engraving machine is between 0-45 degrees. If it is lower than 0 degree, the tap water used to cool the engraving head of the engraving machine will freeze, and the temperature of the engraving machine tip will not be lowered in time, which may affect the engraving. Use of the machine.
2, humidity. When the stone engraving machine is used, the relative humidity range is between 30% and 75%. Under too dry or too humid environment, there is no advantage to the engraving machine operation.
3. Dry environment. The air in winter is relatively dry, so after the winter, you should pay attention to the problem of keeping warm the engraving machine. After using it, you must remember that the water in the water pipe must be cleaned up and not processed in time. The next day's freeze will affect the normal operation of the engraving machine.

Stone engraving machine chooses three elements

Following the development of the times, the stone engraving machine gradually revealed its face and played a huge role in stone carving. Stone, stone and stone ornaments are inseparable from the stone engraving machine, so when using the stone engraving machine How to improve the processing efficiency of the engraving machine, and what role does it play in it? How to choose the stone engraving machine? Let’s take a look at the three elements of the stone engraving machine.
Stone engraving machine chooses three elements
1. Stone engraving machine power. When buying stone engraving machine, the size of the motor is divided into high power and low power. Because some of the engraving machine has small motor power, it is only suitable for carving in the form of wood carving and advertising. Processing, due to the hardness of the stone is too large, some small engraving machine motor is not with high hardness of the stone, the general engraving stone engraving machine power will be in the 4.5 ~ 5.5KW, this high-power engraving machine Mainly divided into two categories, one is the negative always engraving machine, the negative always engraving machine is generally suitable for processing more delicate signs, road signs, etc., this kind of engraving machine has very high requirements on precision. The other is large-format cutting. This type of cutting is generally more than one meter. It is very suitable for engraving and cutting of stone, but the cutting precision of this large-format is quite poor.
2. Engraving machine motor. The engraving head motor of the engraving machine is also a very important part of the engraving machine. The motor of the engraving machine directly affects the performance and application range of the engraving machine itself. It should also be noted that the motor speed of the engraving machine can be adjusted. If it can be adjusted, the engraving machine can process a wider range, and the application range will be even larger. If the engraving machine's motor speed cannot be adjusted, Therefore, the scope of use of this engraving machine is greatly limited, and only products that can be processed at standard speed can be used, because the engraving machine must use different rotation speeds when engraving different materials.
3. Assembly process. High-power stone engraving machines require precision machining and stability during processing. The general stone engraving machine uses heavy-duty cast iron beds to ensure the stability and machining accuracy of the engraving machine.
Important parts of stone engraving machine
1. Engraving head motor. In the stone engraving machine, the engraving head motor is not covered by the warranty, but the engraving head motor is still the one that works long enough for the engraving machine, so if the engraving head motor has a problem, it will affect the quality of the engraving machine.
2. Drive controller. The drive controller is simply a driver. All the calculations are done by the computer. When the engraving machine is working, the controller's computer is in a waiting state and cannot be typeset. The single-chip controller is controlled by a single-board machine or a single-chip computer. This controller is actually a computer, so as long as the engraving machine starts working, the computer can immediately perform other typesetting work, especially when engraving for a long time. obvious.
3, screw and guide rails. Screws and guides are also an important part of the engraving machine. A good screw and guide rail is the only guarantee for the accuracy and performance of an engraving machine when used for a long time.